Showing posts with label Lean Manufacturing Layouts training courses. Show all posts
Showing posts with label Lean Manufacturing Layouts training courses. Show all posts

Monday, 30 May 2016

Add Time And Motion Study Training Courses to Your Lean Training Library

Time and Motion Study Training Courses | Uttana.com


Keeping Lean moving forward is a constant job that requires dedication, commitment and access to proper resources to accomplish.
While you may feel that your Lean system has pretty much what it needs, there are always a few new skills, techniques and concepts that can help make Lean more effective than ever.






Expanding your Training Library:

  • One way to grow your Lean implementation is to provide the proper tools for the expansion of your in house training library, which should include:
  • Remedial and refresher courses for review, Kaizen workshops and bringing new hires into line with your Lean systems.
  • Intermediate and advanced Lean concepts required for achieving your Lean strategic goals.
  • Special tools that can be used in a variety of situations.
  • Lean Office, Management, Service Training Courses are available that can help you build a proper training regimen. Uttana.com has a number of titles that can help.

    Basic and Remedial Courses:

  •  Introduction to Lean: This set of courses will take staff and management through the basics of a Lean system. Perfect for new hires, segments of the courses can be extracted for refresher training in Kaizen Workshops. Topics covered in the series are:
  •  Lean Fundamentals: The basic overview of a Lean system
  •  Lean History: How and why Lean was developed.
  •  Why Lean: Why Lean works better than may other manufacturing and productivity systems.
  • Key US Players that Influenced Lean Manufacturing: While Lean was developed in Japan for the Japanese auto industry, it was not developed in a vacuum. Many manufacturing and organizational innovations from US industry were adapted and integrated into Lean.
  • Key Japanese Leaders that Influenced the Toyota Production System: The TPS is the beginning of the Lean revolution and there are a number of Japanese innovators who were part of that effort.
  • Advancing the Concept of Lean: Continuous improvement is not easy but it is essential to a successful Lean effort. This video will highlight successful strategies for sustaining Lean.

Advanced Courses:

Moving lean to the next level should always be part of the corporate strategy, and there are so many ways that you go. A few advanced techniques from the Uttana catalog may prove helpful:
  • Hoshin Kanri:A comprehensive approach to unifying the company’s strategic vision among all elements of the workforce.
  • A3 Problem Solving: An advanced technique for dealing with problems that occur in a Lean system.
  • Kanban: A unique approach to supply chain management and material handling that can help you to achieve just in time delivery while guaranteeing proper stock for your production needs.
  • SMED Quick Changeover: This course will help you to develop techniques for speeding up line changeovers, allowing you to reduce or eliminate line down time do to an operational change.

Special Tools:

In addition to large scale techniques and methods, Lean contains many special tools and skill sets that can be applied to a variety of situations. Courses on the following are available from Uttana.com:
  • Barriers to Lean Training Courses: These will help you to identify and deal with the issues, attitudes, traditions and arbitrary rules that impede the implementation of a Lean initiative.
  • Time and Motion Study Training Courses:These will provide you with the skills to create the metrics required in any Lean initiative.
  • Visual Management Training Courses:These will help you to maintain and improve the Lean communications principles that allow Lean to function like it does.

Friday, 8 April 2016

How Lean Manufacturing Layouts Training Courses can make your production lines faster

Everyone knows what needs to be done. The million dollar question remains; How?

How do you make things work better, move faster, cost less, and earn more?

If you are the person or part of a team who has to answer that question for your company, then surely the pressure is on. But fortunately, when it comes to setting up your production lines, Uttana.com has help.

Lean Manufacturing Training Courses

This series from Uttana.com is designed to take you through the steps of the layout design process from a Lean management viewpoint, helping you to make sure that every element of your production layout is in sync with the work you have already done with 5S and Lean Methodologies to increase efficiency, reduce waste and cost, and bolster profits and customer satisfaction. While each of the Lean Manufacturing Layouts training courses will provide useful information that can be applied right away, they are designed to be used as a whole to bring you to the place where you can design a truly effective manufacturing layout.

  • Introduction to Lean Layout: This course will discuss the basic principles of applying Lean philosophy to the design of your production facility, from the Three Guiding Fundamentals of a Lean Layout, and The Lean Layout and the Just in Time Concept. At the end of the course, you will be able to visualize how your changes are going to work with your existing Lean setup.

  • Designing Equipment Layout: This course will focus on the equipment that you use in your manufacturing or assembly process. Topics being considered will include:

     Redesigning your Equipment’s Layout by Process Sequence: This will help you to integrate the machine position in the line with the optimum process sequence used to perform the desired operations.

     Defining Efficient Machine Spacing: The next step in this course is to learn about how to effectively space the machines and other equipment used in the process. This takes into account machine dimensions, material ingress and egress, power, air, water, and other utility hookups, as well as safety concerns.

     Reducing Designated Storage Area: Care must be taken to make sure that storage areas for supplies, components and materials do not grow to the point that they reduce the overall efficiency of the line or encroach on the operational space of nearby operations.

     How Flexible Equipment Contributes to a Lean Layout: The Lean Design process not only works with existing equipment, but affects the equipment selection process. By using flexible and multi-function machinery, you can impact the efficiency of your overall layout.

  • Utilizing Personnel in a Lean Layout: Clearly the people working the line are the most flexible and adaptive elements of the layout, but they too must be considered when designing a safe, efficient, and well ordered manufacturing layout.

  • Line Flow in a Lean Layout: Once you have considered the basic layout, the equipment and the people, it is time to look at the actual flow of the work through the line.

  • Equipment Flow: Along with the Line Flow, the material handling characteristics of each piece of equipment, as well as the equipment maintenance and setup requirements are an important element in the overall design.

Lean Waste

To cap off your improvements, it is recommended that you review the Lean Waste Video Online course to make sure that Lean Wastes do not become ingrained in your setup, something that can happen while you are focused on the big picture.


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